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VIAL WASHING MACHINES |
AUTOMATIC LINER VIAL WASHING MACHINE MODEL DVW 150 |
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: : OPERATION : :
This vial trays are directly un-loaded to the Vial tray from which it is pushed on to the turn-table. The turn table slowly and steadily feed vials to the single track or two tracks feed warm, where vials are automatically inverted.
The synchronized star- wheel places two vials, one to the single track or two tracks indexing chain. The indexing chain positively carries inverted pair of vials through seven sequential washes.
AT the end of washing operation vials are re-inverted back into original and collected in the tray. |
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: : SALIENT FEATURES : :
- Very Compact, rigid, modular construction.
- All contact parts with D.M. Water and distilled water of S.S. 316 construction and argon arc welded.
- The unit built on S.S. Square pipe frame and totally encompassed with S.S. Coverings in pleasing matt finished to avoid corrosion and ease of cleaning even from inside.
- The washing section is totally covered with acrylic cabinet and collecting trays ensure total removal of water in the drain or re-circulation tank.
- Absolutely simple machine, with only six change parts, which can be changed within few minutes.
- All exposed parts are of S.S. 304 or hard chrome plated or brass for a corrosion free long life.
- The seven sets of nozzles enter into the vials mouth during the washing operation ensuring penetration of washing media to the core a perfect washing principle.
- Fixed top nozzles at each washing station ensures external washing of vials at the same time of internal washing.
- The flow of washing media stop during the indexing of chain, saving straight 25% on utilities.
- The System of solenoid valves and optional tanks, pumps and filters is engineered for long trouble free life & fool proof operation.
- The machine construction allows delivery of vials into a separate room.
- The machine can further be enhanced with optional vial loading platform, vial inspection station & Skid mounted pumping station with float level controllers.
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| : : TECHNICAL SPECIFICATION : : |
| Model No |
DVW – 150 |
| Input Specification |
2 ml to 30ml
ø 15 mm to ø 35 mm |
| Optimum Output |
90 To 150 Vials/Minute
(5400 to 9000 Vials/hour)
(Depending on Vial size) |
| Power Supply/ Characteristics |
1.5 H.P. 415 Volts,
3 Phase (4 wire System)
50 Cycles/Sec. |
| Net Weight |
360 kgs. |
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: : CHANGE PARTS : :
The basic unit fitted with Parts, Suitable for Any One Size of Vial, for change over of each Vial size; following change parts will be required.
| Infeed Worm |
Infeed Star-wheel |
| Infeed Invertor |
Exit Feed Worm |
| Exit Star Wheel |
Exit Invertor |
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: : WASHING CYCLES :: |
Internal
/External
Washes |
Washing
Media |
Consumption Liters/Min.
(Depending on Vial Size) |
1st Wash |
Recycled
Distilled + Fresh Water |
01 To 4.8 |
2st Wash |
Air |
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3st Wash |
D.M. Water |
01 To 4.8 |
4st Wash |
D.M. Water |
01 To 4.8 |
5st Wash |
Air |
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6st Wash |
Distilled
Water (WFI) |
01 To 4.8 |
7st Wash |
Air |
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8st Wash |
Silicon |
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Buyer should have to provide 3 bar pressure at the inlets of filtered air. |
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OPTIONAL ACCESSARIES |
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Loading Platform |
Vial Inspection Station |
Pumping Station |
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